The main purpose of GE Fanuc 90-30 series devices is automation. It helps several fields in improving their respective processes such as in manufacturing industry.
GE Fanuc is knows to provide good quality automation devices that is why most of the manufacturing industries choose GE Fanuc 90-30 in improving their current systems. Instead of hiring more people in doing some repetitive tasks or processes, manufacturing companies choose to upgrade their systems with the latest series of GE Fanuc 90-30. Upgrading is the most cost-efficient way of speeding-up manufacturing processes. Since there is lesser human intervention, there is also lesser room for errors. Since the manufacturing processes are being done by automated machineries, the manufacturing processes are accurate. Automation also helps different manufacturing companies in making their company flexible.
But upgrading the system does not mean that there is totally no need for human intervention. Since automation devices are still machines, they still need to be monitored to make sure that they are performing what they are programmed to do. It is important for company to also take care of their employees; they are as important as the automated machineries.
Aside from the manufacturing industry, we can also implement automation in office buildings. Fir instance, we can implement automated lighting system on buildings to help save electricity. We can also implement automation in different toilet flushing options. In this way, the company does not only save on water consumption but also contributes to the betterment of the environment. Automation is one way to make different systems eco-friendly.
We can also implement automation in our homes; we just need to have an open mind so that we may be able to cater the advantages that automation has to offer. In order for us to be able to cope with the latest technological advancements, we should open our minds.
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Advancement in technology and computerization paved way to convenience in mass production of PCB/s worldwide. Prototyping is a modern system used for cost effective manufacturing of PCB boards, primarily a main electronic component.
Being aggressively introduced to companies, prototyping machines are not ordinary commodity like a photocopy machine, which users can use at once with ease. PCB machines need careful study and training before it can take off for efficient use. As a modern, priced item and investment, it takes a lot of experience to judge the equipment before acquiring one.
The basics of PCB Prototyping
BENEFITS – If a business involves mass production, the first process is making master copies for checking before it can be carried over to the next step of producing millions. With PCB milling system, the tedious traditional process is lessened because of the speed of creating and testing is guaranteed.
CHEMICAL FREE – compared to chemical etching, PCB milling is cleanly done by subtractive method without involving the use of chemicals. Circuit boards are cut through to remove the copper portions. The speed in accomplishing the task is controlled by the user with great accuracy.
COMPACT – Imagine one machine handling the multiple complex tasks of milling, drilling, routing, and other special processes, where task are all done by prototyping machine to make PCB boards. The only additional item required for operating the equipment is backing it up with industrial vacuum cleaner for maintenance purposes. The compactness can be achieved in the setup process, which is also a part of training required in handling prototyping machines.
MECHANISM – PCB prototyping is a precision-controlled device that is highly mechanical in make. It involves drive systems fully manipulated by engineered assembly. Once put up, everything depends on the user and the integration of software coordinating the movement of the heads in its coordinates (x, y and z). It is computerized making repetitive process free of errors.
SAFE – designed for high sophistication with the use of small bits for routing, it has been customized for rigidity of application. However, for safety reasons, user is required to wear protection glasses for the eyes. Minute dusts emitted are required to be vacuumed off all the time.
Years of experience will be enough to efficiently use PCB prototyping machines. It made manufacturing safe, easy, productive and rewarding in general. It is best to get upgraded in technology especially with use of computerized equipments.
Plastic is one of the more commonly used materials for prototyping. Product development engineers, production consultants, inventors, special project leaders, and retail and production prototype specialist turn to plastics to create their moldings and prototypes.
These people know that plastic can be molded, cut and manipulated in any ways conceivable to create prototypes that would benefit the development of their products. Prototypes from plastic can be drop tested, tested for strength, sterilized, tested for consumer preference and durability, and can be put into actual use in no time at all at bare minimum costs.
With plastic prototyping, designers have different options at their disposal. Designers and developers can use rapid prototyping techniques which have tools like stereolithography, deposition modeling, laser sintering, laminated object manufacturing, and three dimensional printing at its forefront.
All these incorporates the basics of rapid prototyping, each technique creates individual parts from 3D-CAR models and joins them as layers until the final prototype is finished. Using rapid prototyping techniques allows fast reproduction of prototypes regardless of the complexity of shapes.
However, it could be inexpensive at first but since each part is created individually, production costs may go up as the number of parts needed increases. Also, final output always have rough finish which brings the need to polish each part as they come out of their moldings.
An alternative is rapid injection molding techniques which incorporates the use of metal molds. This technique is able to create plastic parts that are fully functional and have a good finish. Since the molds are made of metal, they are able to support a wider range of resins and can come out as a lot cheaper than rapid prototyping or rapid tooling.
Regardless of the technique, the resulting plastic prototype should encompass the qualities of less production costs and more speed in production. The finished part also must adhere to certain standards.
Any prototype part must mimic the shape, size, finish and even color of the final production part. And any prototype part must at least be similar to the production parts strength, chemical resistance, flexibility, durability and heat tolerance just to name a few.
Plastic is a very good material to create models which can be assembled, tested and used as close as the production parts. Using the right prototyping techniques can save you time and money and allow you to simplify your production process, both for the prototype and the actual production unit. Remember that if the prototype is good, the final product could be good as well.
Low Jeremy maintains http://Prototyping.ArticlesForReprint.com. This content is provided by Low Jeremy. It may be used only in its entirety with all links included.
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Introduction : Cutting Tools
Cutting tools industry is going through a transformation and the cutting-tool businesses throughout the world are busy addressing their common concerns like sales growth, labour issues, and the upcoming outlook of the industry. Cutting tools are extensively used in shaping, grinding, polishing, drilling and other engineering applications in different industrial settings, and holds an important place in the world of manufacturing.
Not many are aware that till recently cutting tool sales used to be viewed as an economic indicator of a nation’s manufacturing productivity level. However, this indicator may not work in the near future as the volume of cutting tool sales will inevitably drop because the tools are being designed to reduce the frequency of replacement.
Specification and Design : Cutting Tools
Cutting tools are expected to be sharp, with the correct level of hardness, accurate specifications and deliver a longer shelf life, so as to make a remarkable improvement in a manufacturing unit’s production.
To produce quality parts, a cutting tool must have three characteristics:
Hardness – to bear high temperatures.
Toughness – to bear extreme pressure so they don’t chip or fracture.
Wear resistance – to have a reasonable life before needing to be replaced.
More research is being done in developing newer techniques like deep freezing etc. Experimentation with new coatings, new alloys along with design changes are being done to reduce the heat and friction effect in order to make more efficient cutting tools with enhanced shelf lives.
The cutting tool Industry
The last available statistics say that in the late 1990s, a total of 2,096 establishments operated in USA whereas, in 2000 the cutting tool and machine tool accessory manufacturers shipped .6 billion worth of goods.
The impact of globalization has been huge, forcing cutting tool and measuring device manufacturers to look into their own operations. To remain profitable, process improvements and increased development are becoming commonplace practice.
Future of Cutting Tools Exporters
Western countries are outsourcing the manufacturing units to low cost destinations like India, China and Philippines. This would mostly involve the low skilled jobs such as tool cutting operators, assemblers and fabricators, secretaries, machine builders, precision inspectors, and metal forming operators. etc.
An average American worker in the cutting tools industry used to earn around .00 per hour however the same task is being performed in India/ China for approx. .00 per hour leading to huge savings.
The future of Indian cutting tools exporters looks bright and full of exciting possibilities provided they don’t loose their quality focus and the price advantage in the long run.
PS: If you a cutting tools exporters , get your online catalogue today and make profits by tapping the business queries being generated on the web, 24/7. To know more click on cutting tools exporters .
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Plastic manufacturing is not a light task. Finding machine tools to create plastic parts requires careful analysis on the capacity, condition and capability of this tool. In selling products, manufacturers should provide manuals so users will know the proper use and maintenance of the products they buy.
Specifications and retrofit quotes should also come with the products as they are sold, so that, during replacement, it would not be hard. Modern engineered plastics are known for their strength, light weight and resistance to chemical attack and corrosion.
They also come in varying hues and textures. Because of different applications of plastic, analytical techniques and expertise for their characterization must be varied as well. A good plastic manufacturing company endeavors to analyze plastic components such as chemical and physical properties.
Raw materials must be of consistent quality. Machines must be well-maintained, and tooling and manufacturing procedures must be strict in compliance while being flexible for improvements. To ensure good quality plastic products, plastic machining elements requires consistent commitment and maintenance.
A good plastic manufacturer is capable of following the Enterprise Resource Planning system, which is designed specifically for plastics manufacturing. There should also be real-time process monitoring that is integrated into the Enterprise Resource Planning. Part of its monitoring duty is lot traceability and record retention.
Bar coding is important. Resins and elastomers are also engineered. Its suppliers and materials are certified and the plastic manufacturing company is ISO-9001:2000 certified. Some plastic manufacturers have limited abilities as far as services and products are concerned.
Customization of plastic according to given specifications is important. The cutting service is among the in-demand service of every plastic manufacturer. It includes sawing CNC, routing and shaping, and computer controlled laser cutting.
While such tasks may not be as complicated as it seems because it is machine and computer operated, the characteristics of finished products reflect the quality of service exerted. Examples of good service are accurate products and having no chip edges whether the shapes are square, rectangular, triangular or round.
Good quality products are not the sole basis for becoming a good plastic manufacturing company. Aggravation of environment is among the worst effects of plastic procedures. The earth should not suffer just to produce the desirable products. Hence, manufacturers should be conscious of the methodologies they employ.
Plastic molding is a plastic manufacturing process of producing parts from thermoplastic and thermosetting plastic materials. It is widely used for manufacturing a variety of parts like body panels of cars.
In plastic extrusion, the raw plastic materials are melted and formed into a continuous profile. Extrusion produces items like weather stripping, plastic pipe or tubing, adhesive tape, wire insulation, and window frames.
Plastic thermoforming involves heating plastic sheet to a pliable forming temperature, and formed to a specific shape using a mold. It is then trimmed to create usable product. The sheets are heated in an oven to very high temperature so it can be stretched into or onto a mold, and cooled to a final shape.
Candy taste delicious and in fact comes in various flavors including milk chocolate, caramel, peppermint, dark chocolate, butter scotch and mint flavors. It also comes in varying consistencies like chewing gum, hard, soft and in all sorts of shapes. However, there’s a whole lot of process that goes into the preparations of these lovely treats. Different processing equipments are involved at different stages and processes.
However, ensure that all processing equipments involved have got FDA approvals. The equipments presently available in the market are highly sophisticated, automated and controlled by computers and even have user-friendly touch screen interfaces. Most of the equipments are today attached to sensors and programmable controllers.
Hard Candies manufacturing involves using of various machines including ovens, mixers, vats, rollers and twisters. Even butterscotch candies are prepared using various machines at various stages.
Butterscotch mix is made in a large vacuum cooker. Later it is processed in a kneading machine after going through a series of water cooled plows and formers. The plows and formers move the mixture along forming a massive giant string.
The mixture being large and blobby undergoes through further processing. This helps in arriving at the final shape for consumption for the end consumer. The long shaped candies are cut into butterscotch buttons and are transported to conveyor belts and finally to the wrapping machine.
United States, Egypt, Israel, Australia, Grenada, Mexico, Pakistan, Thailand
Prominent Places to source Candy Manufacturing Machines from India
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Delhi, Rajkot, Rajpura, Ambernath, Anand, Changodar, Delhi, Gurgaon, Hyderabad, Kolkata, Mohali, Pondicherry, Thane
made-from-india is a biggest b2b marketplace and b2b portal in india. Connecting global buyers to indian manufacturers, suppliers and exporters for the products which their needs.
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double-braid yacht rope manufacturing machines. First the white core is braided, then the blue sheath is braided on top of it. Here we are making patented electronic-sensing rope by using special fibers, but the process for normal ropes is similar. More information about this project: www.instructables.com
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In the arena of textile industries and manufacturing industries, a high degree of precision and accuracy is required to be maintained. The industrial machines used should be of high quality, precision and specifications. The major machines used are the thread rolling machines that are of different types according to their make and design.
In basic model of thread rolling machines there is a movable die that reciprocates back and forth relative to a stationary die in order to form threads on the shanks of fastener blanks which are fed successively between the dies. Such a machine forms threads on many different types and sizes of blanks. It is thus often changed over at frequent intervals to accommodate different blanks. It involves changing the dies and also the several set up adjustments in order to place the thread forming elements of the dies in proper longitudinal alignment. It is also required for the proper transverse spacing, squeeze angle and taper angle between the dies. Hence there was a need to invent a new and improved technology based machines. Presently, in the modern textile industry the adjustments in these machines are made automatic with fewer errors and the entire die set up adjustments is made to the stationary die. A unique mounting procedure and arrangement of the die carrying members is also available.
In this modern and hi tech era the flat thread rolling dies are made in pairs consisting of one moving die and another stationary die. These are made of D2 material, Mild Steel, High Tensile Steel and Stainless Steel. D2 tool steel is an air hardening, high-carbon, high-chromium tool steel with extremely high wear resisting properties. It is very deep hardening and free from size change after proper treatment. This high chromium content gives it mild corrosion resisting properties in the hardened condition. These dies are of two types viz duplex type and simplex type. The former is provided with threads on both sides. When one side is worn out, the other side can be used. While the latter one is provided with threads of fine pitch on single side only & can be used on fast moving machines.
Thread Rolling of all type of Automotive, Industrial, Structural and General purpose types follow this same technology. Dies of thread rolling machines of make SASPI, WATERBURY FARREL, NKW, NISSAI, Ingram tic etc are made as per the requirement and the given specification of the job work. Dies are also made for Bolt makers machines. Flat Dies are manufactured on the latest CNC machines maintaining the dimensional accuracies.
A wide range of thread rolling Flat dies, gimlet point dies, taper point and knurling dies.
are available for “AB”, “A” Type self tapping screws, such as wood screw, high-low screw, chipboard screw, drywall screw, and lag bolts etc. In every part of manufacturing and an in-house heat-treatment process, a high degree of quality is assured by stringent quality checks. The quality control mechanism enables one to meet the specification of ISO standard.
With over 13 years of experience, skill, and knowledge, Arsh Tools Manufacturing Company has captured the market of Thread Rolling Dies, Thread Rolling Flat Dies and Fasteners manufacturers and exporters across India and abroad. For more information please visit http://www.radotools.com/.
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Injection mould making is taking a leap forward in terms of productivity and accuracy through the acceptance of 5 axis machining technology which has been benefiting other sectors of the manufacturing industry for some time. Being able to machine all 5 sides of a component using the same set-up saves time and reduces the possibility of human error. To be able to transfer these benefits to injection mould making has been a boon for this section of the manufacturing industry. Finding the correct work piece holding system is crucial to the success of the process, with quality engineered solutions emerging to delivery productivity gains and vastly reduce waste.
There is a steep learning curve with 5 axis machining for new operators, and one of the areas where a new player can have difficulty is in holding the work piece so that five sides of the piece can be machined effectively. The following information on the two most common methods may be of assistance to new operators:
Mechanical Clamping Systems:
These are the most common systems, and resemble a vice but with extra clamping force. This method allows minimal interference with the cutting area and enables the exposed surfaces to be machined with a high degree of accuracy.
This clamping system can hold small to medium sized work pieces quite easily, but for larger pieces, a riser is recommended in order to reach the work piece. These are not common type clamps but highly engineered pieces of equipment which apply force were it is most needed. Additional security is provided by the use of pointed grippers in the vice jaws.
A common method is to fix the work piece to a magnetic pedestal. Because the work piece is then elevated, the 5 sides can be machined in one set-up, which also dramatically reduces the margin for error. The actual machining processes don’t change the magnetic pull. This is because the 5 axis high speed methods require a much higher spindle speed, far lighter chip loads and faster feeds overall. These reduce torque and cutter pressure, so there is no danger of the work piece moving while being machined.
Another method is the use of magnetic pallets which enable the movement of the work piece from one machine to another. This method requires careful planning and design at the outset, but pays dividends in the savings gained during the manufacturing process.
Business owners who invest in high-end 5 axis machines and then skimp on the cost of work piece holding systems will not get the full benefit of the efficiency and productivity gains available with this machining technology. Operators at CNC Townsville workshops are already proving that these systems are worth the investment.
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Finance and lease of production, plant, manufacturing, machine equipment are offered for sale with special pricing by dealerships and auction houses through out the United States. Some dealerships have partnered with local and/or regional banks to move these off lease manufacturing and production equipment listings and machinery with special dealer financing being offered.
Cash buyers have the best opportunity to acquire available production, plant, manufacturing, machine and equipment listings for the lowest price. These repossessed production, plant, manufacturing, machine and equipment listings are spread out across the United States enabling all prospective customers to participate in these specials…
Banks and all other lenders are holding repossessed machines and equipment listings in their repo and off lease inventories. They must move these repossessions due to the factor it is impairing their cash flow and working capital. These deals are listed with auction houses, liquidators, banks and participating brokers. Additionally, these repossessed properties are offered in truck paper and commercial trader.
Additionally items offered by the asset management groups include construction equipment, photographic and printing equipment, restaurant equipment, machine tools, maintenance equipment, surveillance equipment, telephone and communication equipment.
If you have good credit, conventional financing and leasing can be arranged for all production, plant, manufacturing, machinery and equipment acquistions. Off lease and repos are also available for the customer without good credit. Qualifying credit scores can start as low as 550..Additionally, down payments on special dealer lease financing can be low as a couple of thousand dollars down…Both finance and lease programs welcome start up business to apply for the lending programs.
Happy hunting for your production, plant, manufacturing, machine and equipment acquistion and its related finance and lease programs.
Rick has over thiry years in the financial field, including finance and lease programs for manufacturing, plant, production and machinery equipment industries.
U.S Corporate Capital Leasing assists the start up and seasoned businesses for financing in all different industries..
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Services and Capabilities @ Plouse Precision Manufacturing
Plouse Precision Manufacturing uses wire electrical discharge machining (EDM) to produce precision parts for many applications. We serve a variety of markets such as aerospace, medical, defense, automotive and electronics/semiconductor manufacturing, all of which have parts that may use wire EDM to achieve close tolerances.
Wire EDM Service at our Harrisburg Location
Using our CNC controlled wire EDMs, we repeatedly produce precision parts with a high level of accuracy and program complex geometries. Wire EDM is a non-traditional method of removing material by a series of rapidly recurring electrical arcing discharges between an electrode (the wire) and the work piece. The machine’s DC-charged thin brass wire can slice through any electrically conductive material, including difficult-to-machine metals such as hardened tool steels.
Electrical Discharge Machining will only work with materials that are electrically conductive and generally those materials are ferrous alloys. The wire-cut process uses water as its dielectric with the water’s resistivity and other electrical properties being carefully controlled by filters and deionizer units. The water also serves the critical function of flushing the cut debris away from the work piece.
Wire EDM’d surfaces are smooth with a matte appearance. The edges of the finished work piece have virtually no burrs as compared to milled cuts. The Fanuc Robocut ?-1ic is the latest model used at our Harrisburg location. Surface finishes are typically between 16 and 64 micro inches as dictated by the feed rate and material type. Just a few of the benefits of wire EDM include:
Wire EDM is a cost-effective replacement for “form grinding.” The need for grinding and other finishing procedures is lessened. Certain tightly toleranced features can be produced more economically than with conventional machining. Parts can often be “stacked” to machine multiple pieces with one setup. Finished products have near or burr-free edges. Wire EDM offers complex geometrical capabilities. High Rockwell materials can be cut without pushing the material, minimizing work-hardening.
News in the Manufacturing Industry
To be successful during this recession and competitive in today’s market, it is important to take advantage of every possible cost-saving initiative. Wire EDM can reduce costs for manufacturing parts by alleviating the costly setups and tooling costs associated with certain complicated machining procedures.
Choose Plouse Precision Manufacturing for all your manufacturing needs and learn why our clients say “Once Plouse has the job, there’s no need to worry.”
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Most manufacturing facilities nowadays employ the use of cnc lathes for their manufacturing turning applications. Because these cnc lathes can be used either for a single piece manufacture or producing thousands of parts per order, they are very much an integral part of every modern machine shop. However, the capital equipment costs of new cnc lathes can some times be a heavy burden on the cash flow situation of many machine shops. That has led to most machine shop owners turning to used cnc lathes as a means of reducing the capital equipment costs. However, in order to extend the life of your used cnc lathes, certain basic steps need to be taken so that you get the maximum return on your investment. In this article, we will address these procedures.
First of all in order to extend the life of your cnc lathes, ensure that a yearly preventive maintenance program is set in place. This yearly program should incorporate steps for turret alignment, backlash measurement and reduction or elimination, machine guideways inspection and replacement if necessary, coolant pump inspection and repair and spindle run out inspections and adjustments. There should also be a quarterly procedure to drain out all hydraulic oil and replacement with new hydraulic fluids. Additionally, at the same time, drain out the coolant and replace it with fresh made coolant to proper mixing ratios as recommended by the manufacturer.
In addition to the preventive maintenance procedures as outlined above, the daily operation of used cnc lathes should be adjusted to develop a balance between high productivity and extension of machine life. For example, while most machines are rated for very high rapid travel and super fast indexing, a simple way in which you can extend the life is by reducing and operating at lower rapid rates and slower indexing speeds. Such lower levels of operating speeds may reduce the production rate but will increase the life expectancy of the moving parts inside the machine.
And finally, as a general rule, clean out chips and other debris daily from your old cnc lathes, so they do not start entangling around machine guards and such. Thus, simple practices of good maintenance procedures and gentle operating practices can ensure a long life for your investments in old and used cnc lathes.
The author invites you to visit htt., to learn more about used cnc lathes
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