Posts tagged "Aluminum"

Mirror Finish on Milled Aluminum!


A video tutorial on using my TAIG cnc mill, a fly cutter, 400, 800, 1200 and 2000 grit sand paper and then Maas polishing compound to achieve a MIRROR quality finish on 6061 aluminum! Check out www.nyccnc.com for more details.

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Posted by Ivan Irons - August 28, 2012 at 8:38 am

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Cutting 1″ bar of 6061 Aluminum – Tormach CNC Application


Tormach on the web @ www.tormach.com Overview A 1″ thick bar is cut in a single pass with a high speed steel rougher. This video reviews deep slot cutting of 6061 aluminum bar using a PCNC 1100 cnc mill. Material: 6061 T6 Aluminum Cutter: 4 flute HHS rougher 0.5″ diameter Speed: 2500 RPM Feed: 5 IPM Coolant: Flood Machine: Tormach PCNC 1100 Background: The task at hand was cutting up 1″ x 4″ bar stock into smaller pieces in preparation for final machining. A bandsaw was not available, so the cutoffs were done on the mill. Read More: www.tormach.com Key words: 6061, aluminum, HSS, high speed steel, end mill, rougher, cutoff, slot, slotting

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Posted by Ivan Irons - July 26, 2012 at 4:45 am

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Cutting 1″ bar of 6061 Aluminum – Tormach CNC Application


Tormach on the web @ www.tormach.com Overview A 1″ thick bar is cut in a single pass with a high speed steel rougher. This video reviews deep slot cutting of 6061 aluminum bar using a PCNC 1100 cnc mill. Material: 6061 T6 Aluminum Cutter: 4 flute HHS rougher 0.5″ diameter Speed: 2500 RPM Feed: 5 IPM Coolant: Flood Machine: Tormach PCNC 1100 Background: The task at hand was cutting up 1″ x 4″ bar stock into smaller pieces in preparation for final machining. A bandsaw was not available, so the cutoffs were done on the mill. Read More: www.tormach.com Key words: 6061, aluminum, HSS, high speed steel, end mill, rougher, cutoff, slot, slotting

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Posted by Ivan Irons - April 22, 2012 at 11:39 am

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Cutting 1″ bar of 6061 Aluminum – Tormach CNC Application


Tormach on the web @ www.tormach.com Overview A 1″ thick bar is cut in a single pass with a high speed steel rougher. This video reviews deep slot cutting of 6061 aluminum bar using a PCNC 1100 cnc mill. Material: 6061 T6 Aluminum Cutter: 4 flute HHS rougher 0.5″ diameter Speed: 2500 RPM Feed: 5 IPM Coolant: Flood Machine: Tormach PCNC 1100 Background: The task at hand was cutting up 1″ x 4″ bar stock into smaller pieces in preparation for final machining. A bandsaw was not available, so the cutoffs were done on the mill. Read More: www.tormach.com Key words: 6061, aluminum, HSS, high speed steel, end mill, rougher, cutoff, slot, slotting

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Posted by Ivan Irons - March 11, 2012 at 1:28 pm

Categories: CNC Mill   Tags: , ,

Wabeco F1210E CNC mill cutting a spiral

georgef8 asked:


A Wabeco F1210E CNC milling machine cutting a multi-start spiral in 6061 aluminum

CNC eBook

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Posted by Ivan Irons - November 8, 2011 at 3:58 pm

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What Welder to get?

Plasma Cutter
Brian B asked:


I am looking into getting a welder and need help selecting a model. I need a very versatile welder, since I will be welding a large variety of materials and thicknesses. At the least, I need something that can weld thin metal (automobile exhaust, maybe stainless) and weld up to 1/2″ steel. I would also like to be able to weld aluminum. What would make the best welder for this type of versatility. Also, what would be a good plasma cutter? Thanks

CNC Information

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Posted by Ivan Irons - October 27, 2011 at 11:50 am

Categories: Maintenance & Repairs   Tags: , , , , ,

Sherline mill CNC pocket hole in aluminum


Making a hole in some lamp brackets for a drill size I didn’t have. Sherline 2000 mill with a A2Z CNC 19″ mill table.

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Posted by Ivan Irons - July 11, 2011 at 10:32 pm

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Cutting 1″ bar of 6061 Aluminum – Tormach CNC Application


Tormach on the web @ www.tormach.com Overview A 1″ thick bar is cut in a single pass with a high speed steel rougher. This video reviews deep slot cutting of 6061 aluminum bar using a PCNC 1100 cnc mill. Material: 6061 T6 Aluminum Cutter: 4 flute HHS rougher 0.5″ diameter Speed: 2500 RPM Feed: 5 IPM Coolant: Flood Machine: Tormach PCNC 1100 Background: The task at hand was cutting up 1″ x 4″ bar stock into smaller pieces in preparation for final machining. A bandsaw was not available, so the cutoffs were done on the mill. Read More: www.tormach.com Key words: 6061, aluminum, HSS, high speed steel, end mill, rougher, cutoff, slot, slotting

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Posted by Ivan Irons - July 2, 2011 at 6:57 pm

Categories: CNC Mill   Tags: , ,

AXYZ CNC Router Cutting Aluminum


This video shows the AXYZ cnc router machining 5051 aluminum tool plate – 0.5″ thick with a 3/16″ diameter router bit. Processes shown include drilling, pocket machining and profile cut outs. www.axyz.com

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Posted by Ivan Irons - June 8, 2011 at 10:47 pm

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Aluminum air chamber (part2 CNC mill)


Video part 2/2 – Various drill cycles arranged around the periphary of this circular air chamber. This includes some rigid tapping, a buffing cycle, and some heavy full-diameter T-slot cutting. Part 1 (turning): www.youtube.com

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Posted by Ivan Irons - January 16, 2011 at 11:07 pm

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Hobby CNC engraving on Aluminum


This video shows my 3 axis cnc mill engraving my name on a piece of aluminum scrap. The bit is from a standard Dremel Tool kit spinning 60K RPM in a router.

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Posted by Ivan Irons - November 7, 2010 at 12:34 pm

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Tippmann a5 x7 Cyclone Aluminum Ratchet cut on 4 axis cnc


Tippmann a5 x7 Cyclone Aluminum Ratchet Feed Replacement cut on 4 axis cnc mill www.cognitiveinnovations.com

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Posted by Ivan Irons - October 7, 2010 at 1:34 am

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Cutting 1″ bar of 6061 Aluminum – Tormach CNC Application


Tormach on the web @ www.tormach.com Overview A 1″ thick bar is cut in a single pass with a high speed steel rougher. This video reviews deep slot cutting of 6061 aluminum bar using a PCNC 1100 cnc mill. Material: 6061 T6 Aluminum Cutter: 4 flute HHS rougher 0.5″ diameter Speed: 2500 RPM Feed: 5 IPM Coolant: Flood Machine: Tormach PCNC 1100 Background: The task at hand was cutting up 1″ x 4″ bar stock into smaller pieces in preparation for final machining. A bandsaw was not available, so the cutoffs were done on the mill. Read More: www.tormach.com Key words: 6061, aluminum, HSS, high speed steel, end mill, rougher, cutoff, slot, slotting

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Posted by Ivan Irons - September 24, 2010 at 5:36 pm

Categories: CNC Mill   Tags: , , , ,

Cutting 1″ bar of 6061 Aluminum – Tormach CNC Application


Tormach on the web @ www.tormach.com Overview A 1″ thick bar is cut in a single pass with a high speed steel rougher. This video reviews deep slot cutting of 6061 aluminum bar using a PCNC 1100 cnc mill. Material: 6061 T6 Aluminum Cutter: 4 flute HHS rougher 0.5″ diameter Speed: 2500 RPM Feed: 5 IPM Coolant: Flood Machine: Tormach PCNC 1100 Background: The task at hand was cutting up 1″ x 4″ bar stock into smaller pieces in preparation for final machining. A bandsaw was not available, so the cutoffs were done on the mill. Read More: www.tormach.com Key words: 6061, aluminum, HSS, high speed steel, end mill, rougher, cutoff, slot, slotting

4 comments - What do you think?
Posted by Ivan Irons - September 24, 2010 at 5:36 pm

Categories: CNC Mill   Tags: , ,

Cutting 1″ bar of 6061 Aluminum – Tormach CNC Application


Tormach on the web @ www.tormach.com Overview A 1″ thick bar is cut in a single pass with a high speed steel rougher. This video reviews deep slot cutting of 6061 aluminum bar using a PCNC 1100 cnc mill. Material: 6061 T6 Aluminum Cutter: 4 flute HHS rougher 0.5″ diameter Speed: 2500 RPM Feed: 5 IPM Coolant: Flood Machine: Tormach PCNC 1100 Background: The task at hand was cutting up 1″ x 4″ bar stock into smaller pieces in preparation for final machining. A bandsaw was not available, so the cutoffs were done on the mill. Read More: www.tormach.com Key words: 6061, aluminum, HSS, high speed steel, end mill, rougher, cutoff, slot, slotting

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Posted by Ivan Irons - September 24, 2010 at 5:36 pm

Categories: CNC Mill   Tags: , ,

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