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Learn CNC Secrets Book - Table of Contents

June 8th, 2007 · No Comments

Here is the table of contents to the book I recently wrote about CNC Basics.  The book’s title is "Learn CNC Secrets."

Learn CNC Secrets Table of Contents

CNC Safety. 9

A few ideas to keep you safe in the shop: 10

Foreword. 11

CNC Knowledge Levels    11

One last note before we get going: 12

CNC Intro. 13

Questions, Questions and a few more Questions. 13

My CNC Story    13

My Initial Thoughts on CNC        14

Little Did I know             15

Other things I had to learn along the way: 15

So, where am I at today?    16

CNC Machines I own today:  16

CNC Hobby Growth Story    17

Why do people get into CNC?    17

Production CNC – Professional CNC - Manufacturing CNC. 18

Here are a few jobs on the professional side of the house: 18

Hobby CNC     18

Here are a few elements that have brought people into the CNC Fold:  19

What personal attributes will help you with CNC?. 20

CNC Process Overview: 22

Quick Explanation of the Process. 22

There are basically five elements to a CNC Project that you need to know:  22

Design    23

Here are some important elements of design that need to be answered:  23

CAD     25

3-D Design    25

Here are some examples of 3-D drafting/design software: 25

2-D Design    25

Here are some examples of 2-D drafting/design software: 26

CAM      26

Here are some examples of CAM software: 26

Using CAM Software    27

Here is an example of some G-Code: 27

Control  27

Here is a brief description of the two types of motors generally used in CNC:  28

Machine Controllers    29

Machining    30

Here is a list of common tooling: 31

CNC Process Conclusion    32

The five things to master with CNC are: 32

Design. 33

Introduction to Design    33

Where do good design ideas come from?. 33

Know what you want before you build it 34

What are the limits?    34

Part vs. Art   35

Designing on Paper   35

Designing with a Computer   35

My Design Computer Setup    36

Design Software. 37

What I used to do                     37

Why use Design Software?    37

Here are some advantages of using Design Software: 37

Here are some disadvantages of using Design Software: 37

My Definition of Design Software  38

Here are some examples of work for “Creative” Design 38

Commonly used Creative Design Software. 40

What is your Vector, Victor?    40

Vector Images:  41

Raster Images:  41

Raster to Vector Software    42

File Types You Will Deal With    42

Examples of Different File Types  43

What do I really need to know?    44

CAD. 45

What is CAD?    45

Print Reading and Drafting    46

How do I translate my design into the computer?. 48

Different Design Views    48

The main print or design views are: 48

Here are some photo examples of the different design views: 49

Tools in CAD     51

How do I choose the right CAD program for me?. 53

Types of CAD     53

2D CAD     53

2.5D CAD     54

3D CAD     54

2D, 2.5D and 3D Photo Examples  54

CAD Design Process    56

Designing Parts    56

Designing Sub Assemblies    57

Designing Groups    57

Designing the Machine    57

FMEA Analysis?  What?    58

CAD Software Price Points    59

Hobby CAD Software    59

Professional CAD Software    59

Examples of Commercial CAD Software Programs. 59

What is CAD/CAM?    60

CAD/CAM Article    60

CAM.. 64

What is CAM?    64

How do I pick a CAM program?    65

The different types of CAM Software. 65

Here are the most common types of CAM Software. 66

What are tool paths and how do you create them?. 66

Process of CAM      67

Here are the CAM Steps:  67

Define Material  68

Define Stock Size    68

Define Coordinates    69

Define Tool  70

Define Feeds and Speeds    70

Simulate Machining    72

Tool Paths    73

Post Process    75

So what does CAM Software cost?. 76

Hobby CAM Software    76

Professional CAM Software    76

CAM Software Photos:  77

CAM Programs    78

Art CAM Programs    78

Art CAM Program Examples    79

Machining Simulators    79

CNC Simulator Examples:  79

G-Code. 80

What is G-Code?    80

You will see many variations of the G-Code name like: 80

Are there other “Codes?”    80

Here are some examples of G-Codes. 81

Why does G-Code Change?    81

What is an M-Code?    82

G-Code Example    82

2” Square G-Code    84

Do I need to be a G-Code Expert?. 84

Post Processing??? - Now you have me worried.  With all the variations in G-Codes and M-Codes, how will I ever keep it straight?… 85

Here are some screen shots of lists of post processors that you can select in your CAM Program       86

Controlling. 88

Definition    88

Control Computer   88

How is the Control Computer used?. 89

CNC Control Software    89

Quick List of control software    90

Machine Controllers    91

Here are some example controller prices. 92

Prices    92

Buying a completed CNC Machine. 93

Here are some examples of some Machine Controllers. 94

Internal Machine Controller Parts. 97

Control Pendants    98

Photos of Pendants    99

Machining. 101

Machining Overview      101

Machining    101

Here are a few of them:  101

Different types of machining    103

Here are a few examples:  103

Chips?    105

Different Sources of Tooling:  106

Photos of Different Types of CNC Machines: 107

Keeping your shop clean    115

Here are some examples:  115

Tool Offset   116

Zeroing the machine out   117

The final “Part”    117

CNC Mainstream.. 120

How do you know we hit the mainstream?. 120

End Results of CNC. 121

CNC Glossary. 126

 

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