Archive for October, 2007

CNC stands for Computer numerical control. Just about every business that operates a manufacturing machine will usually have a cnc programming service operating it. The basic function of a cnc programming service has a cnc machine running it. The cnc machine is an automatic, precise, and consistent motion control mechanism. In the past, most automated machines needed someone to stand by the machine to make sure it was lined up properly and made sure that it repeated a certain function that is required from the machine. For a better explanation, I’m going to use the example the website I researched for this information used to make things a bit more clear. A drill press is used to machine holes, this is a repetitive motion, however, a person must stand over the machine to line up the drill with the holes and make sure the drill stays lined up. A person is required to do something every step of the way. However, a person can only do so much, and as production grows so will the amount of ?holes? so to speak, and the operator will eventually find it hard to keep up. In order to create more production, a cnc programming service and set up can be added. The cnc machine can do everything that an operator would be required to do. Once the machine is setup and running, it can take the place of the operators, the cnc machine is so easy to run, the operators tend to get bored during lengthy productions.

The cnc machine or course can do much more complicated operations that require much higher skill levels. A cnc programming service can improve automation so much that most of the time operator intervention can be reduced or all together eliminated to do other things. The second benefit is that cnc programming services and technology is consistent and accurate and once the program is verified, the machine will run efficiently and consistent, no matter how many work pieces need to be produced. A third benefit offered by most forms of CNC machine tools is flexibility. Since these machines are run from programs, running a different work piece is almost as easy as loading a different program. Once a program has been verified and executed for one production run, it can be easily recalled the next time the work piece is to be run. This leads to yet another benefit, a fast change over. Since these machines are very easy to setup and run, and since programs can be easily loaded, they allow very short setup time. Rather than applying completely mechanical devices to cause motion as is required on most conventional machine tools, CNC machines allow motion control in a revolutionary manner. All forms of CNC equipment have two or more directions of motion, called axes. These axes can be precisely and automatically positioned along their lengths of travel. If you need more information about cnc programming services there is a lot of information about it online.

About the Author: Leeanna is an expert author who writes for CNC Programming Service

Here is a cool story I came across that has everything to do with CNC and Halloween.  Here is a unique use of the technology.

World’s fastest Pumpkin carving: Halloween pumpkin carving tradition slashed to 30 seconds flat

FRASER, MICHIGAN   October 28, 2007

(PRLEAP.COM) Halloween is this week. Have you carved the pumpkins yet? A company in Fraser, Michigan has come up with a novel way to quickly make pumpkins into jack-o-lanterns. By using CNC waterjets they have turned the tradition of spending hours carving pumpkins into an activity that takes a fraction of a minute. Yes, it is a bit ridiculous but the pumpkins look really cool.

“Actually, my kids came up with the idea.” said Tom Monroe, Jr., of FluidCut, a waterjet cutting service, “They always see the amazing things we cut with the waterjet so they asked me to use it for their pumpkins. We cut everything from cutting glass sculptures for artists to armor for military tanks. Cutting pumpkins isn’t a problem.”

Using a water to cut food is nothing new. Much of the packaged food you find in the grocery store is cut with ultra high-pressure waterjets. However, carving the pumpkins with the waterjet does have its difficulties. The water is so powerful it cuts through both sides of the pumpkin. There are tricks that FluidCut uses to alleviate that problem.

Waterjets use ultra-high pressure water to cut almost any material. When cutting hard materials like copper, glass, or granite tile, an abrasive is added to the water. The most commonly used abrasive is the mineral garnet. Monroe said for pumpkin carving only water is needed.

Carving the pumpkins with the waterjet allows FluidCut to cut designs that are not possible with a knife. The kids’ favorite is the Homer Simpson jack-o-lantern, because the eyes and tongue are cut in a continuous spiral so it looks like they are popping out of Homer’s head. Adults seem to like the pumpkins with portraits of classic Hollywood stars like Marilyn Monroe and James Dean cut into them. You can see more pictures of the extreme pumpkin carving at the Halloween link at www.FluidCut.com.

The machine can carve pumpkins in seconds, but Monroe said he has to get back to work cutting other things like marble floor inlays and aluminum machine parts for his customers. Carving pumpkins with the waterjet does make some amazing jack-o-lanterns for Halloween but Monroe added he still is going to take an hour or two to carve some pumpkins at the kitchen table. “No matter how fast I can cut them on the waterjet, or how cool they look, I’m not about to give up the tradition of carving them the old fashioned way with my friends and family.”

Contact Information

Tom Monroe
FluidCut
Email FluidCut
1-586-293-9100

Just about any topic that is covered about working in a shop should start with safety.  Your safety and the safety of others should always be at the top of your mind.  CNC is no different then any other shop topic.  In fact, the highest levels of safety awareness should be maintained when using a CNC machine.
CNC machines don’t have a mind of their own.  A computer gives them a command and they execute it.  They don’t care if they are cutting steel, aluminum, wood or your hand.  They don’t differentiate between materials.  You need to be aware of this.

When you are learning CNC you should take it slow.  Do tests on a small scale, then watch and learn what happens.  For example, why don’t you let your machine “cut air” for a while when you first get it.  You don’t need to put it right to work cutting material.  Why not create a simple program, and let the machine cut the air instead of material.  Better yet, why even run the spindle during the test.

Every CNC machine has quirks that you need to learn.  Every CNC machine has a different working envelope.  Every CNC machine is just a little bit different then the rest of them.  It is in your best interest to learn your machine before you put it to work. 

Generally, with a CNC machine, we are machining something.  While machining, “chips” are being thrown off.  Sometimes at a very rapid speed.  Here is where safety glasses, face shields and material barriers come into play.  Use them!  The machine doesn’t know you are standing there.  In the words of every boxing ref before a match, “protect yourself at all times!”

A few ideas to keep you safe in the shop:
Always read the instruction manual before using your machine
Always follow manufacturers recommendations
Always wear safety glasses
Wear appropriate Personal Protective Equipment for your job
Use shields and barriers while machining when it is appropriate
Test your machine before full production
Perform proper and routine maintenance on your machines
Perform checks on your machine for wear and damage

Always think safety!

There are multiple CAD programs available for design.  Generally people become familiar with one and stick with it.  As far as selecting the right one, my advice is this.  Most software companies have a free trial.  Thirty-day trials are common.  Take advantage of these trial periods and test the software out.  Then at the end, decide if you want to try another software or stick with your best one.  I would advise you try out at least three different packages.

The one you select will probably have to do with you liking the interface or finding it intuitive.  Keep in mind it may work for you now.  A simple to use and understand interface probably has some limitations for your designs.  The very best programs are complex with many tools that give you the most control.  I have found that I start with a simple program and outgrow it.  At some point I move up to the next level of software.  This usually means a higher price as well.

Tools in CAD
Inside of your CAD program, you will have various tools that you can work with.  Many of these tools speed up your design times and make you more efficient.  Each CAD program will have similar tools and then unique tools that are only available with their package.  These specialty tools are one of the ways software manufacturers differentiate themselves in the marketplace.

Types of CAD
There are different types of CAD out there.  These are the ones I deal with from time to time.  2D CAD, 2.5D CAD, and 3D CAD.  Here are some quick explanations of each type.

2D CAD
2D CAD is generally on the low end of CAD software packages.  2D CAD is most often vector based.  The design consists on the X and Y-axis only.  The designs are made up of lines, circles, ovals, slots, curves, etc.  There is no “depth” to the design.  Only the outline of the part is visible, to put it in a different way.

2.5D CAD
All of the same descriptions above apply, but the design is prismatic.  By that I mean it has the depth of the material.  There are Z levels, but they are on singular planes.

3D CAD
3D CAD is on the high end of CAD software packages.  3D CAD can be solid based, wire frame based or nurbs based.  The design consists on the X, Y and Z-axis.  The designs are made up of lines, circles, ovals, slots, curves, etc, but can also include Spheres, Pyramids, Torrids, Cubes, etc.  There is depth to the design.  The design can be rotated around 360 degrees.  The design is an accurate description of what the part would look like if produced in the real world.